Warrior SR 180-3 SYSTEM (1987 – 1996 Jeep YJ Wrangler) Manual do Utilizador descarregar pdf

Protecting Your Adventure Lifestyle

============================================================================================

QUALITY • INTEGRITY • INNOVATION • SERVICE

Warrior Products, Inc.

16850 SW Upper Boones Ferry Rd

Ste. A

Durham, OR 97224

Phone (888) 220-6861

Fax (503) 692-0364

[email protected]

SR 180-3 SYSTEM

87-95 WRANGLER

INSTALLATION INSTRUCTIONS

*** READ ALL INSTRUCTIONS BEFORE BEGINNING INSTALLATION***

To install your WARRIOR SR 180 SYSTEM, ensure your jeep is on a level surface before removal of the front

wheels. You will need jack stands or a way to support your axle and your chassis before you begin installing

your new kit. If you have aftermarket springs you must verify your vehicles’ wheelbase. The original location

of your housing is very important, so measure your wheelbase before starting any work. Remember, your new

kit was designed to fit with factory springs. Aftermarket springs may alter this wheelbase and the kit may have

to be adjusted accordingly. Please read the instructions completely and understand all the aspects of the kit

before you begin. If you have any questions about your installation, call our factory direct technical department

and ask for assistance at 1-888-220-6861.

***ALL WELDING MUST BE DONE BY A CERTIFIED WELDER***

PREP THE JEEP:

1. Make all necessary measurements and notes before jacking up the Jeep and removing the front wheels.

2. Loosen the front wheel lug nuts and lift the front of the Jeep supporting the frame with jack stands.

Securely position the jack stands just behind the rear leaf spring mounts and adjust them high enough so

that the entire front of the Jeep is off the ground. Shake the Jeep to be certain it is stable and secure.

3. Remove the front wheels and set aside.

4. Position a floor jack underneath the differential housing and raise it to support the axle while you

remove the front u-bolts (4). Once the u-bolts have been removed, raise the front axle up a few inches

with the floor jack and support it with 2 additional jack stands.

5. You should now be able to remove both front leaf springs completely from the Jeep. Remove the stock

spring bushings on both ends of the front leaf springs and replace them with the polyurethane bushings

supplied in your kit.

6. Remove both front shackle brackets from the frame. They are welded on and must be cut off with all

surfaces smoothed for installation of the SR 180-3 front cross member.

***IF YOU ARE IN DOUBT, CALL FACTORY BEFORE WELDING***

CROSS MEMBER INSTALLATION:

1. You will be installing the SR 180-3 front cross member to the front frame horns. There are two holes on

the ends of the frames horns that are used to attach the stock bumper to the frame. The SR 180-3 front

cross member leaf spring mounting holes are to be positioned directly in line with these two holes.

(See following image)

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Warrior SR 180-3 SYSTEM (1987 – 1996 Jeep YJ Wrangler) Manual do Utilizador

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